Process design for Riordan Manufacturing Essay Example | Topics and Well Written Essays - 1250 words

Process design for Riordan Manufacturing - Essay ExampleA new-sprung(prenominal) process design for the payoff of Riordan electric winnows will need designs associated with material requirements planning (MRP), supply drawstring processes, yield forecasts, and imposeation plans.The MRP helps in specifying when production and purchase orders must be placed for distributively stop and subassembly to complete the product on schedule Effective planning and controls associated with the supply chain process and rent can help in inventory management. Demand variations are the norm in the business surround t here(predicate)fore, supply chain processes, forecasts, and implementation plans have to include the flexibility necessary to cope with demand variations. bodily Requirements Planning The reason companies use an MRP transcription is to approach problems, determine the number of parts, components, and materials needed to produce each end item. MRP also provides the schedule spec ifying when each of these materials, parts, and components should be ordered or produced (Chase, Jacobs, & Aquilano, 2006, p. 630). Riordans facilities for parts and facilities for production are in different locations. In order to detect up with everything that Riordan is doing and desires to do they must implement an MRP system that will allow them to manage inventory and production schedules. It will also allow them to keep up with production output and will make sure they are utilizing and operating at direct best capacity without overloading the production process by monitoring all aspects and all locations involved in production. An MRP system will further improve Riordans level of customer service and track billing, inventory and all other areas of production and livery in one system in which all locations are on the same page. The system will allow triggers for ordering, slowing and speeding up production, parts, etc maintaining a consistent level of operation and low i nventory based on need. New Process Design Changes in third areas of process design can have a tremendous impact on Riordans chinaware plants efficiency and in turn allow Riordan to achieve higher profits through higher on-time delivery of their products. Electric Motor delivery issues In the current process Riordan has outsourced its electric motors for their fans. The company they use is a topical anesthetic Chinese company that only has a 93% on-time delivery average. Riordan may realize great on-time delivery if this process was not outsourced but moved in-house. This would ensure a higher on-time delivery of a much needed part for the fans they produce. Orders and shipping/delivery The current forecasting method for fan production is based on the last three year sales average sales. The shipping method for local orders is that they can be picked up at the plant, which is good because there is no show room or warehouse cost associated with storing the unsold fans. Fans to be delivered within China, Riordan use a local company, much worry UPS or FedEx. For international deliveries Riordan uses FedEx. 31.6% of the population in China has internet access (Internet World Stats,2010). The use of the Internet as an ordering tool to allow potential customers, both individuals and businesses, to place orders would both stream epithelial duct the ordering process as well as allow Riordan to forecast better the number of fans to produce. special(a) Order Fans Riordan also produces a certain number of fans for special orders that would be produced with special specifications. Riordan designs the new fan according to customers specification. Once the fan is approved, a small number of the fans are created on a lower floor a separate contract. There are no forecast numbers for special orders. Riordan would benefit here from a website aimed at past business customers to allow them order or reorder past products. append Chain Process Strategic